When our Largest Standard Multi-stage Cleaners just Aren’t Big Enough
When one of our large multi-stage cleaners (MTC) is simply not large enough to support your application, Zenith can manufacture a large custom multi-stage cleaner to fit your needs perfectly. The only limitation regarding the size available is loading dock and trucking capabilities, and tanks over 3000 gallons in size have been manufactured for customers by Zenith. Tanks can be long and narrow, rectangular, or square based on your needs, and can include high-volume filtration systems, oil removal and skimming, agitation and lift platforms, or any one of our other options.
When multi-tank cleaners of this size are designed, Zenith uses Finite Element Analysis to ensure that the structure and tank can support the weight of the liquid and parts load. The machine will be manufactured using our high quality standards using stainless steel tubular framing, heavy-gauge double-welded and supported tanks with our exclusive large tank welding techniques which eliminate weld stresses at the corners of the tank, and more. Many options are available to enhance the operation, and the design of the system is nearly limitless. We can manufacture a system specifically to suit your needs and your budget.
We suggest that you contact us directly using our Contact Form or with a telephone call to get started. You will find our customer service, speed, and knowledge second to none.
Large Custom Multi-tank Cleaner Specifications
- System of choice when our largest multi-tank console is not large enough for your application
- Any tank size or shape imaginable can be manufactured in most cases
- No engineering or customization charges
- All stainless steel construction with specially-designed tanks and frames to eliminate weld issues
- All systems are FEA tested to ensure that the tank and frame can support the load
- Internally or externally-mounted components with easy access for service and maintenance
- Choice of ultrasonic frequency, or our patented CROSSFIRE Multiple Frequency Ultrasonic System,
Sized based on the specific requirements of our customer
- 304 polished stainless steel tubular framing
- 316L stainless steel tanks & seamless tabletop
- Stainless filter housings & filter pump
- Digital cycle timer with start button
- Choice of single-frequency or patented CROSSFIRE Multiple Frequency Ultrasonics
- Ultrasonic power intensity controls
- Cascading rinse tanks to conserve water and ensure best results
- High-volume high-efficiency drying system with digital controller
- High-speed immersion heating systems with digital controllers
- Closed-cell fluoride/chloride-free insulation
- NEMA4X control enclosures
- 316L easy-access external latching panels
- Internal components easily accessed from the front of the system
- Industrial-grade controls, no membrane switches
- Stainless steel hinged or removable covers
Can be equipped with the following automation options:
- Patented ADVANTAGE Automation: Enhanced automation which eliminates submerged structures other than basket and parts to maximize ultrasonic performance (shown in photo to the right).
- TRANSTAR Overhead Robotic System: Traditional overhead system which engages baskets with hooks, transferring by lifting and lowering baskets into tanks.
- Automation Systems.
- Semi-automation Systems.
- Multi-position Load & Unload Conveyors for Automation.
- Process Area Enclosures with or without HEPA filtration & Exhaust Systems.
- Automatic Liquid Level Maintenance & Filling Systems.
- Detergent Injection.
- Ultrasonic Frequency Selection (with CROSSFIRE ultrasonic system only)
- High-head Pump Drain Systems.
- Rinse Overflow Capture Tanks & Automatic Drain Systems (upgrade to the pump drain option).
- Automatic Rinse Water Quality Maintenance.
- Water Purification & Deionization Systems for zero residue cleaning results.
- Surface Skimming to prevent re-deposition of contaminants onto parts when removed from the tank.
- Dual-draw Filtration Systems.
- Anti-erosion Ultrasonic Coatings to extend transducer life.
- Side-mounted Ultrasonic Output.
- PLC & Color Touchscreen Control System with Remote Control & Monitoring.
- Casters for easy relocation.
- Ball-screw automation actuators for ultra-smooth basket transfers & movement.
- HEPA-filtered Drying Tanks.
- Air-knife Blow-off Systems for Drying Tanks.
- Customized tank sizes at no additional cost for engineering.
Part number is determined based on tank size and included features.