Non-ultrasonic parts washing systems can reduce equipment costs significantly
The difference between parts washers or parts washing systems and an ultrasonic cleaning system is that a parts washer does not include ultrasonic components. The scrubbing action required to remove the desired contaminants are provided by agitation or liquid turbulence rather than ultrasonic transducers. Although a parts washing system will not provide the speed or efficiency of an ultrasonic cleaning system, it can remove the desired contaminants in many cases. Contaminants which can be effectively removed in a parts washer are typically lightly bonded to the surface and include the following common contaminants:
- Oils & coolants
- Metal chips and fines
- Grease and lightly-bonded particles
- Light oxides
- Fingerprints and other shop contaminants
An ultrasonic cleaning machine will be a better choice when parts have contaminants with stronger bonds to the surface, have small blind holes or other detailed areas on them, or when the volume of parts being cleaned per shift is significantly greater. Ultrasonic systems can clean inside holes the size of a human hair, remove contaminants more quickly, and can remove the most stubborn contaminants when the proper cleaning agents are used.
If your parts can be successfully cleaned without ultrasonics, our Nexus parts washing systems are the perfect choice. These systems include a user-adjustable oscillation system and high-volume spray-under-submersion pumps will remove loosely-bonded contaminants with ease, while the filtration system keeps the cleaning fluids clean and extends its life.
NEXUS Parts Washing Systems Specifications
- Non-ultrasonic version of our agitated STC Cleaning System.
- Intermittent or continuous pneumatic agitation, fully user adjustable for full length stroke, stroke speed, and stroke duration.
- High-volume turbulence pump with spray under submersion header.
- All stainless steel construction.
- Integrated high-speed heating system with digital temperature controller.
- Integrated load-supporting cover that acts as a basket rest and drip tray.
- Overflow weir with oil skimmer.
- Digital cycle timer.
Basket Sizes:
- 2000 series: 12″ x 20″ x 14″ tall
- 2400 series: 18″ x 24″ x 15″ tall
- 2800 series: 22″ x 28″ x 15″ tall
- 3600 series: 24″ x 36″ x 18″ tall
- 4800 series: 36″ x 48″ x 24″ tall
- 304 polished stainless steel tubular framing.
- 316L stainless steel tanks & seamless tabletop.
- Stainless filter housings & filter pump.
- Digital cycle timer with start button.
- High-speed immersion heating systems with digital controllers.
- Closed-cell fluoride/chloride-free insulation.
- NEMA4X control enclosures.
- 316L easy-access external latching panels.
- Internal components easily accessed from the front of the system.
- Industrial-grade controls, no membrane switches.
- Stainless steel hinged cover with basket rest and drip tray.
- Process Area Enclosures with or without HEPA filtration & Exhaust Systems.
- Automatic Liquid Level Maintenance & Filling Systems.
- Ultrasonic systems.
- Detergent Injection.
- High-head Pump Drain Systems.
- PLC & Color Touchscreen Control System with Remote Control & Monitoring.
- Casters for easy relocation.
- Customized tank sizes at no additional cost for engineering.
Part numbers are determined by tank size. For example, a Nexus parts washer with 20″ x 12″ x 14″ tank size would have a part number of NEXUS-2000.