MTC5 Multi-Configuration Multi-stage Ultrasonic Cleaning Lines
The MTC5 multi-configuration ultrasonic cleaning lines are aqueous systems that provides cleaning, rinsing, and drying capabilities in a number of formats such as:
- Dual ultrasonic cleaning tanks, dual rinsing tanks, and a single drying tank: Appropriate for heavily contaminated parts cleaned at higher volumes.
- Single ultrasonic cleaning tank, triple rinsing tanks, and a drying tank: Used for lightly-contaminated parts and when ultra-clean parts are needed.
- Single ultrasonic cleaning tank, dual rinsing tanks, and dual drying tanks: Appropriate when ultra-high volumes of parts are cleaned per day, eliminates the drying bottleneck.
Any of the above designs is a standard offering at Zenith, and we will assist you in determining which system would be best for your application.
MTC5 Cleaning System Specifications
- Multiple configurations to suit any cleaning need.
- All stainless steel construction.
- Internally-mounted components with easy access for service and maintenance.
- Available with or without automation (shown with the ADVANTAGE Automation System).
- Choose from 4 standard sizes, or customize the size at no additional cost.
Basket Sizes:
- 1200 series: 10″ x 14″ x 10″ tall.
- 2000 series: 12″ x 20″ x 14″ tall.
- 2400 series: 18″ x 24″ x 15″ tall.
- 3000 series: 22″ x 30″ x 15″ tall.
- 3600 series: 24″ x 36″ x 18″ tall.
- 4800 series: 36″ x 48″ x 24″ tall.
- 2C2RD: Dual cleaning tanks, dual rinsing tanks, and single drying tank: Suggested when parts are highly contaminated.
- C3RD: Single cleaning tank, triple rinsing tanks, and single drying tank: Suggested for lightly-contaminated parts for aerospace or critical applications.
- C2R2D: Single cleaning tank, dual rinsing tanks, and dual drying tanks: Suggested for ultra-high volume parts cleaning jobs.
- 304 polished stainless steel tubular framing
- 316L stainless steel tanks & seamless tabletop
- Stainless filter housings & filter pump
- Digital cycle timer with start button
- Choice of single-frequency or patented CROSSFIRE Multiple Frequency Ultrasonics
- Ultrasonic power intensity controls
- Cascading rinse tanks to conserve water and ensure best results
- High-volume high-efficiency drying system with digital controller
- High-speed immersion heating systems with digital controllers
- Closed-cell fluoride/chloride-free insulation
- NEMA4X control enclosures
- 316L easy-access external latching panels
- Internal components easily accessed from the front of the system
- Industrial-grade controls, no membrane switches
- Stainless steel hinged or removable covers
Can be equipped with the following automation options:
- Patented ADVANTAGE Automation (shown in photo above): Enhanced automation which eliminates submerged structures other than basket and parts to maximize ultrasonic performance.
- TRANSTAR Overhead Robotic System: Traditional overhead system which engages baskets with hooks, transferring by lifting and lowering baskets into tanks.
- NOVA Semi-automation System which includes all of the features of the Advantage system except that baskets are pushed or pulled from tank-to-tank along a guided path.
- Automation Systems
- Semi-automation Systems
- Multi-position Load & Unload Conveyors for Automation
- Process Area Enclosures with or without HEPA filtration & Exhaust Systems
- Automatic Liquid Level Maintenance & Filling Systems
- Detergent Injection
- Ultrasonic Frequency Selection (with CROSSFIRE ultrasonic system only)
- High-head Pump Drain Systems
- Rinse Overflow Capture Tanks & Automatic Drain Systems (upgrade to the pump drain option)
- Automatic Rinse Water Quality Maintenance
- Water Purification & Deionization Systems for zero residue cleaning results
- Surface Skimming to prevent re-deposition of contaminants onto parts when removed from the tank
- Dual-draw Filtration Systems
- Anti-erosion Ultrasonic Coatings to extend transducer life
- Side-mounted Ultrasonic Output
- PLC & Color Touchscreen Control System with Remote Control & Monitoring
- Casters for easy relocation
- Ball-screw automation actuators for ultra-smooth basket transfers & movement
- HEPA-filtered Drying Tanks
- Air-knife Blow-off Systems for Drying Tanks
- Customized tank sizes at no additional cost for engineering
To determine a part number, first select the model number for the size you wish, then add a hypen and the model number for the format.
For example, MTC5-2000-CCRRD is the part number for a 5 tank system with basket size of 12″ x 20″ x 14″ tall, and a format of 2 cleaning tanks, 2 rinsing tanks, and a single drying tank.