Engineering & System Design

Hidden Tank Design Flaws Can Sabotage Ultrasonic Cleaning Results

Ultrasonic cleaning is often praised for its precision, repeatability, and efficiency, but those outcomes hinge on much more than transducer placement or generator specs. At the center of it all is the cleaning tank itself. While manufacturers tend to focus on power and frequency, the physical design of the tank is frequently overlooked, even though

By |2026-02-19T08:54:00-05:00January 9th, 2026|Engineering & System Design|Comments Off on Hidden Tank Design Flaws Can Sabotage Ultrasonic Cleaning Results

Engineering Excellence: How Zenith Addresses the Hidden Challenges in Ultrasonic Cleaning

For over 80 years, Zenith Ultrasonics has designed equipment around one principle: results that meet specifications and exceed expectations. We understand what it takes to engineer an ultrasonic cleaning process that aligns with stringent product requirements, because we’ve spent decades fine-tuning the variables that affect cleaning performance. Over time, we’ve learned what steps often go

By |2026-02-19T09:09:05-05:00May 20th, 2025|Case Study, Engineering & System Design|Comments Off on Engineering Excellence: How Zenith Addresses the Hidden Challenges in Ultrasonic Cleaning

From Concept to Patent: How a Custom Ultrasonic System Evolved into a Core Solution for Industrial Cleaning

In high-volume manufacturing, few things are as fundamental—and as underestimated—as tool cleanliness. For a major U.S. equipment manufacturer, that principle was being tested. As part complexity increased and production volume grew, their manual, solvent-based cleaning process could no longer keep up. Cleaning quality was inconsistent, labor costs were high, and solvent use raised operational concerns.

By |2026-02-19T09:16:34-05:00April 20th, 2025|Case Study, Engineering & System Design|Comments Off on From Concept to Patent: How a Custom Ultrasonic System Evolved into a Core Solution for Industrial Cleaning
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