Low-residue 3-Tank Ultrasonic Cleaning Systems
The MTC3 multi-configuration cleaner is a 3-tank ultrasonic system that is available in 2 different formats such as:
- Single ultrasonic cleaning tank, and dual rinsing tanks: Used when high cleaning quality is required but drying is not.
- Single ultrasonic cleaning tank, single rinsing tank, and a drying tank: Appropriate when high cleaning quality is not necessarily required, but parts must be dry when they exit the system. This is the perfect design for pre-cleaning prior to other manufacturing operations which will re-contaminate parts again.
Any of the above designs is a standard 3-tank ultrasonic offering at Zenith, and we will assist you in determining which system would be best for your application.
MTC3 Cleaning System Specifications
- 2 standard configurations to suit your needs.
- All stainless steel construction.
- Internally-mounted components with easy access for service and maintenance.
- Available with or without automation (photo shown with ADVANTAGE Automation System included).
- Choose from several standard sizes, or customize the size at no additional cost.
- Tubular stainless steel support frame.
- High weight capacity.
- Industrial-grade components and controls.
- Internally and externally-welded tanks with support bands for superior strength.
- Custom 3-tank ultrasonic cleaning systems are always available.
Basket Sizes:
- 1200 series: 10″ x 14″ x 10″ tall.
- 2000 series: 12″ x 20″ x 14″ tall
- 2400 series: 18″ x 24″ x 15″ tall
- 3000 series: 22″ x 30″ x 15″ tall
- 3600 series: 24″ x 36″ x 18″ tall
- 4800 series: 36″ x 48″ x 24″ tall
- C2R: Single cleaning tank, dual cascade rinsing tanks: Suggested when parts require high level of cleanliness but drying is not required.
- CRD: Single cleaning tank, single overflow rinsing tank, and single drying tank: Suggested when parts require pre-cleaning prior to another manufacturing operation and high cleaning quality is not required.
- 304 polished stainless steel tubular framing
- 316L stainless steel tanks & seamless tabletop
- Stainless filter housings & filter pump
- Digital cycle timer with start button
- Choice of single-frequency or patented CROSSFIRE Multiple Frequency Ultrasonics
- Ultrasonic power intensity controls
- Cascading rinse tanks in CCR model to conserve water and ensure best results
- High-volume high-efficiency drying system in CRD model with digital controller
- High-speed immersion heating systems with digital controllers
- Closed-cell fluoride/chloride-free insulation
- NEMA4X control enclosures
- 316L easy-access external latching panels
- Internal components easily accessed from the front of the system
- Industrial-grade controls, no membrane switches
- Stainless steel hinged or removable covers
Can be equipped with the following automation options:
- Patented ADVANTAGE Automation: Enhanced automation which eliminates submerged structures other than basket and parts to maximize ultrasonic performance (shown in photo above).
- TRANSTAR Overhead Robotic System: Traditional overhead system which engages baskets with hooks, transferring by lifting and lowering baskets into tanks.
- NOVA Semi-Automation System: Provides the same processing capabilities as Advantage Automation with easy manual basket transfer from tank-to-tank.
- Automation Systems
- Semi-automation Systems
- Multi-position Load & Unload Conveyors for Automation
- Process Area Enclosures with or without HEPA filtration & Exhaust Systems
- Automatic Liquid Level Maintenance & Filling Systems
- Detergent Injection
- Ultrasonic Frequency Selection (with CROSSFIRE ultrasonic system only)
- High-head Pump Drain Systems
- Rinse Overflow Capture Tanks & Automatic Drain Systems (upgrade to the pump drain option)
- Automatic Rinse Water Quality Maintenance
- Water Purification & Deionization Systems for zero residue cleaning results
- Surface Skimming to prevent re-deposition of contaminants onto parts when removed from the tank
- Dual-draw Filtration Systems
- Anti-erosion Ultrasonic Coatings to extend transducer life
- Side-mounted Ultrasonic Output
- PLC & Color Touchscreen Control System with Remote Control & Monitoring
- Casters for easy relocation
- Ball-screw automation actuators for ultra-smooth basket transfers & movement
- HEPA-filtered Drying Tanks
- Air-knife Blow-off Systems for Drying Tanks
- Customized tank sizes at no additional cost for engineering
To determine a part number, first select the model number for the size you wish, then add a hyphen and the model number for the format.
For example, MTC3-2000-CRD is the part number for a 3 tank system with basket size of 12″ x 20″ x 14″ tall, and a format of 1 cleaning tank, 1 rinsing tank, and a single drying tank.