2-Tank Ultrasonic Cleaning Systems for Cleaning & Rinsing
The MTC2 2-tank ultrasonic cleaning line is designed for customers which only require cleaning and rinsing operations. The system can also be configured to provide cleaning and drying in the event that rinsing is not required, or we can provide a dual ultrasonic cleaning system as well. Zenith will assist you in determining which format would be appropriate for your application.
These 2-tank ultrasonic systems include all of the features needed for a typical aqueous ultrasonic cleaning operation such as digital heating systems, filtration systems, and ultrasonic cycle timers. Systems can be upgraded to include more advanced features such as agitation/oscillation systems, semi-automated operation, fully-automated operation and more.
MTC2 2-tank Ultrasonic Cleaning System Specifications
- Can be configured to provide cleaning and rinsing, dual ultrasonic cleaning, or cleaning and drying.
- All stainless steel construction.
- Internally-mounted components with easy access for service and maintenance.
- Available with or without semi or full-automation (photo to right includes our NOVA Semi-automation System with Process Area Enclosure).
- Choose from several standard sizes, or customize the size at no additional cost.
- Tubular stainless steel support frame.
- High load capacity.
- Industrial-grade components and controls.
- Internally and externally-welded tanks with support bands for superior strength.
- Custom 2-tank ultrasonic systems are available with no customization charges.
Basket Sizes:
- 2000 series: 12″ x 20″ x 14″ tall
- 2400 series: 18″ x 24″ x 15″ tall
- 3000 series: 22″ x 30″ x 15″ tall
- 3600 series: 24″ x 36″ x 18″ tall
- 4800 series: 36″ x 48″ x 24″ tall
- CR: Single cleaning tank, and single rinsing tank.
- CD: Single cleaning tank, and drying tank. Perfect when parts do not need to be rinsed.
- 2C: Dual ultrasonic cleaning tanks when rinsing and drying are not required.
- 304 polished stainless steel tubular framing.
- 316L stainless steel tanks & seamless tabletop.
- Stainless filter housings & filter pump.
- Digital cycle timer with start button.
- Choice of single-frequency or patented CROSSFIRE Multiple Frequency Ultrasonics
- Ultrasonic power intensity controls.
- Rinse tank fill and overflow ports.
- High-volume high-efficiency drying system in CD model with digital controller.
- High-speed immersion heating systems with digital controllers.
- Closed-cell fluoride/chloride-free insulation.
- NEMA4X control enclosures.
- Internal components easily accessed from the front of the system.
- Industrial-grade controls, no membrane switches.
- Stainless steel hinged or removable covers.
Can be equipped with the following automation options:
- Patented ADVANTAGE Automation: Enhanced automation which eliminates submerged structures other than basket and parts to maximize ultrasonic performance (shown in photo to the right).
- TRANSTAR Overhead Robotic System: Traditional overhead system which engages baskets with hooks, transferring by lifting and lowering baskets into tanks.
- NOVA Semi-Automation System: Provides the same processing capabilities as Advantage Automation with easy manual basket transfer from tank-to-tank.
- Automation Systems
- Semi-automation Systems
- Multi-position Load & Unload Conveyors for Automation
- Process Area Enclosures with or without HEPA filtration & Exhaust Systems
- Automatic Liquid Level Maintenance & Filling Systems
- Detergent Injection
- Ultrasonic Frequency Selection (with CROSSFIRE ultrasonic system only)
- High-head Pump Drain Systems
- Rinse Overflow Capture Tanks & Automatic Drain Systems (upgrade to the pump drain option)
- Automatic Rinse Water Quality Maintenance
- Water Purification & Deionization Systems for zero residue cleaning results
- Surface Skimming to prevent re-deposition of contaminants onto parts when removed from the tank
- Dual-draw Filtration Systems
- Anti-erosion Ultrasonic Coatings to extend transducer life
- Side-mounted Ultrasonic Output
- PLC & Color Touchscreen Control System with Remote Control & Monitoring
- Casters for easy relocation
- Ball-screw automation actuators for ultra-smooth basket transfers & movement
- HEPA-filtered Drying Tanks
- Air-knife Blow-off Systems for Drying Tanks
- Customized tank sizes at no additional cost for engineering
For example, MTC2-2000-CR is the part number for a 2 tank system with basket size of 12″ x 20″ x 14″ tall, and a format of 1 cleaning tank, and 1 rinsing tank.