Ultrasonic Cleaners for the Manufacturing Industry
Zenith Mfg & Chem Corp. 85 Oak St., Norwood, NJ 07648-0412 800-432-SONIC (7664) Fax: 201-768-6999
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Ultrasonic Cleaners for the Manufacturing Industry Zenith Mfg & Chem Corp. 85 Oak St., Norwood, NJ 07648-0412 800-432-SONIC (7664) Fax: 201-768-6999
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Zenith Manufacturing provides a number of ultrasonic cleaners which are
perfectly suited to the cleaning of metal stampings. Typically, these
applications require the removal of stamping or cutting lubricants, oils,
coolants, and m Most metal stamping applications will require a multi-stage ultrasonic cleaner which includes an ultrasonic cleaning tank, rinsing tanks to remove the detergents used in the cleaning tank, and drying tanks to dry the rinse water from the parts. Zenith's MTC4 and MTC5 Multi-tank Ultrasonic Cleaners will provide all of the above stages, and can be retrofitted to include rust preventative applications for steel parts if required. Our TRANSTAR Automation System, can fully automate the process to reduce manual labor requirements and increase throughput speed and process repeatability.
For applications which require the ultra-high volume production, our
VORTEX Centrifugal Ultrasonic Cleaner is
an excellent choice. This fully-automated metal stampings cleaner is a
4-stage system, composed of a CROSSFIRE Multiple Frequency Ultrasonic Cleaning
Tank, dual cascade overflow rinse tanks, and a d During the processing in each tank, centrifugal action is added to accomplish many objectives. Firstly, the basket rotation in the ultrasonic cleaning tank serves to flush away the contaminants from the items being cleaned. Prior to transferring the basket into the rinse tank, the basket is spun at high speeds to remove the detergents from the basket. This prevents drag-out of the detergents into the rinse. This high-speed rotation also removes rinse-water during the rinsing process prior to entering the drying tank, and is also used in the drying cycle to dry parts faster than any other system can. Typically, a basket of parts is ejected every 5 minutes continuously. No other system anywhere can clean as quickly as the VORTEX can. Of course, all systems are available with our patented CROSSFIRE Multiple Frequency Ultrasonic System. When you are ready to discuss your metal stamping application, contact Zenith and speak with one of our sales engineers. Contact InformationAlthough this web site has been designed to provide you with a wealth of information, contact our sales department for additional information which may not be provided herein. Our sales engineers will answer all of your questions, without obligation of any kind, and will prove that our equipment can clean your parts to expected levels BEFORE a dollar is spent. There is so much involved in the ultrasonic cleaning process that even the most educated engineers may need direct assistance in determining which system design would be best for their parts washing application. And, no web site can possibly address all of the possibilities. Which frequency of ultrasonics would be best? How about filtration? How much ultrasonic power will be required? What cleaning fluids will work best? Side mounted ultrasonics, or bottom mounted? Our engineers will be able to provide you with the answers to all of these questions for you, and will recommend the perfect degreaser for your application.
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webmaster@zenith-ultrasonics.com with
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etal
fines. In addition, many stamping firms produce these parts at very high
volumes, which require a cleaning system that can keep up with the enormous
amount of parts being produced in a single day. Fortunately, Zenith
provides systems for both lower volume applications, as well as high volume
applications, and provides the technology required to produce absolute
zero-residue cleaning results when required.
For
those applications which require the ultrasonic cleaning of metal stampings in
strip-form, our 
ryer
tank. Parts are placed onto the included 3-position Load Conveyor, a
recipe of operation is selected from the Touchscreen Operator Interface, and the
START button is depressed. The MBT Automation System will move basket from
tank-to-tank and deposit them onto a 3-position accumulating unload conveyor.